A Compact 3D-Printed Soft Finger with Cyclic Hydraulic Actuation

Zefang Mao, Yunjia Li, Victoria Bamgboye, Sara Ben Haj Hammouda, Aika Ono, Wen Fan, Chao Wu, Dandan Zhang

Hydraulic soft fingers offer compliant and gentle manipulation, but their practical deployment is limited by bulky fluidic hardware, fabrication complexity, and insufficient design validation. This paper presents a compact 3D-printed soft hydraulic finger driven by a miniature cyclic peristaltic loop. The finger integrates compliant bellows, rigid connectors, and fluidic ports, while an Abaqus fluid-structure model is used to guide selection of wall thickness, pitch angle, and bellows length. The selected design is validated through baseline-corrected chamber-pressure measurements and vision-based angle tracking. Results show that the quasi-static finite-element model captures the main pressure-angle trends, with remaining offsets mainly attributed to bonding-induced stiffness and hydraulic losses. Vision-feedback control further enables repeatable angle tracking over a large bending range. Finally, grasping tests on fragile and deformable objects, including tofu and blueberries, demonstrate gentle, slip-free contact without visible damage. Overall, this work establishes a reproducible pipeline from FEA-guided design to closed-loop validation for compact 3D-printed hydraulic soft fingers.