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crossrefSensors2026-01-24Cited by 3

Machine Learning-Powered Vision for Robotic Inspection in Manufacturing: A Review

David Yevgeniy Patrashko, Vladimir Gurau

Machine learning (ML)-powered vision for robotic inspection has accelerated with smart manufacturing, enabling automated defect detection and classification and real-time process optimization. This review provides insight into the current landscape and state-of-the-art practices in smart manufacturing quality control (QC). More than 50 studies spanning across automotive, aerospace, assembly, and general manufacturing sectors demonstrate that ML-powered vision is technically viable for robotic inspection in manufacturing. The accuracy of defect detection and classification frequently exceeds 95%, with some vision systems achieving 98–100% accuracy in controlled environments. The vision systems use predominantly self-designed convolutional neural network (CNN) architectures, YOLO variants, or traditional ML vision models. However, 77% of implementations remain at the prototype or pilot scale, revealing systematic deployment barriers. A discussion is provided to address the specifics of the vision systems and the challenges that these technologies continue to face. Finally, recommendations for future directions in ML-powered vision for robotic inspection in manufacturing are provided.

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crossrefSensors2026-03-05

Statistical Feature Engineering for Robot Failure Detection: A Comparative Study of Machine Learning and Deep Learning Classifiers

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Industrial robots are widely used in critical tasks such as assembly, welding, and material handling as core components of modern manufacturing systems. For the reliable operation of these systems, early and accurate detection of execution failures is crucial. In this study, a co…

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