Severity Classification of Rotor Inter-Turn Short Circuits Using Eddy-Current Vibration Signals

Ondrej Rozhon, Serge Pacome Bosson, Stepan Janous, Jakub Sevcik, Zdenek Peroutka

Rotor inter-turn short-circuit (ITSC) faults in synchronous generators introduce electromagnetic asymmetries that can lead to torque ripple, unbalanced magnetic pull, and progressive mechanical degradation. While most existing studies focus on binary classification and severe fault conditions, the assessment of incipient rotor ITSC severity using displacement-sensitive vibration measurements remains relatively underexplored. This paper proposes a vibration-based diagnostic framework for multi-class severity classification of rotor ITSC by integrating an eddy-current displacement sensor with physically motivated feature extraction. An 18-dimensional hybrid feature set is designed to characterize electromechanical modulations induced by rotor electromagnetic asymmetry. Using an XGBoost classifier with leave-one-out cross-validation, the proposed approach achieved 90.56% overall accuracy, including 99% recall for healthy operation and 87% recall for mild fault conditions. The results suggest that displacement-sensitive vibration analysis enables effective severity-aware diagnosis of rotor ITSC with minimal sensor requirements.