Digital measurement of droplet flame diameter in microgravity combustion images using Segment Anything Model 2 with automatic prompt selection

Minghui Xu, Chaoyi Zhou, Aaron P. Cecil, Xi Liu, Siyu Huang, Yuhao Xu

Flame diameter is a key measurable parameter in microgravity droplet combustion, but its extraction from self-illuminated frames remains difficult because soot tails, blurred luminous boundaries, chamber reflections, and droplet drift introduce substantial measurement bias and operator dependence. This work presents an AI-enabled digital measurement workflow for automated flame diameter from combustion images. The workflow integrates automatic prompt-point generation into Segment Anything Model 2, employing Random Sample Consensus (RANSAC)-based circle fitting. The automatic prompt strategy removes subjective manual point selection, while the video memory mechanism maintains temporal consistency for drifting droplets, and the RANSAC fitting rejects soot-tail pixels as geometric outliers. The method is validated by 19,537 flame images of n-heptane, n-decane, and n-octane droplets with varying initial diameters. Compared with manual-reference measurements, the proposed workflow achieves a mean relative agreement of 96.9%, a mean absolute percentage error of 3.1%, and substantially outperforms conventional Hough circle detection, which performed worse under the same evaluation conditions. The results also show that the measurement accuracy improves with increasing droplet size. The proposed workflow has a combined standard uncertainty of 8.54% and achieves approximately a 229-fold improvement in efficiency over manual measurement. These results demonstrate that the proposed SAM2-based workflow provides a reproducible, fully automated, and metrologically characterized digital measurement system for extracting flame diameter from challenging combustion images. The approach supports high-throughput combustion diagnostics and illustrates that AI-based segmentation can be integrated into quantitative measurement workflows for digitalized image-based metrology.